Hyundai Recalls 85,043 Sonatas Because the Gas Tank Might Melt

By South Bend News

Published on:

Hyundai Recalls 85,043 Sonatas Because the Gas Tank Might Melt
---Advertisement---

If you own a Hyundai Sonata from model years 2020 to 2023, there’s an important safety recall you need to know about. Hyundai has announced a recall of 85,043 Sonata sedans due to a serious issue where the gas tank could potentially melt. This is because of a faulty check valve in the purge control system that may cause the fuel tank to swell, come in contact with hot engine components, and even cause a fire risk.

This defect affects Sonatas equipped with the 1.6-liter turbocharged engine, and Hyundai is urging owners to bring their vehicles to authorized dealers for inspection and repair free of charge. If you drive one of these affected Sonatas, taking prompt action is crucial for your safety and peace of mind.

Hyundai Sonatas Highlights 

AspectDetails
Recall Quantity85,043 Hyundai Sonatas (2020-2023 models)
IssueFaulty check valve causing gas tank swelling and melting
Engine Affected1.6-liter turbocharged 4-cylinder
RiskFuel leakage and potential fire hazard
Owner NotificationExpected by mail starting January 16, 2026
RepairFree inspection, valve replacement, and software update
Performance191-290 hp engines, fuel-efficient options available
Interior & ExteriorModern, sleek design with technology-focused cabin
Price RangeStarting around $20,000 (varies by trim and market)
MileageUp to 44 mpg city (hybrid models)
Official Websitehttps://www.hyundai.com/
Hyundai Recalls 85,043 Sonatas Because the Gas Tank Might Melt

Hyundai Sonatas Features

The Hyundai Sonata is known for blending technology, safety, and comfort. In addition to its usual suite of advanced driver assistance systems like Forward Collision Avoidance and Lane Keeping Assist, the 2025 Sonata model features a curved digital instrument cluster and large touchscreen infotainment system. You get wireless charging, Apple CarPlay, Android Auto, and sophisticated voice recognition. The N Line trim adds a sporty flair with performance seats and 19-inch wheels, elevating both style and fun behind the wheel. Safety is a top priority with Hyundai SmartSense that includes blind spot monitoring, rear cross-traffic alert, and smart cruise control.

Hyundai Sonatas Performance

Depending on your preference, the Sonata offers multiple engine options. The base 2.5-liter four-cylinder engine delivers 191 horsepower and smooth acceleration perfect for daily driving. For more power, you can opt for the turbocharged version with around 290 horsepower that gives you a peppy driving experience with rapid 0-60 mph times. There’s also a hybrid model combining electric and gas power for excellent fuel economy, achieving up to 44 mpg in the city, ideal if you prioritize efficiency without giving up comfort or technology. The Sonata drives smoothly on roads with responsive handling and precise steering.

Porsche Restored a First-Gen

This 1995 Honda NSX-R

Hyundai Sonatas Interior & Exterior Design

Inside, the Sonata offers a stylish and spacious cabin designed for comfort. Plush leather seats in higher trims, ambient lighting with 64 customizable colors, and dual-zone climate control make every ride relaxing. The sleek dashboard features a curved digital display that merges essential driving information with entertainment controls seamlessly. Outside, the Sonata stands out with its coupe-like silhouette, aggressive lighting design, and sharp lines that give it a modern and elegant presence. The N Line trim is sportier with bold accents and upgraded wheels. Whether you want luxury or sportiness, the Sonata’s design caters to both tastes.

Hyundai Sonatas Launch Date, Price & Mileage

The latest Sonata models were launched recently with availability throughout 2025. Pricing typically starts near $20,000 for base trims and ranges up to $37,000 or more for fully loaded, sportier variants depending on the market and options you choose. Hybrid variants offer impressive mileage, with EPA estimates up to 44 mpg city and 51 mpg highway, making it one of the more fuel-efficient midsize sedans. The standard gas engines also deliver respectable mileage, around 25-36 mpg combined, balancing power and economy. Whether you want a practical daily driver or a sportier commuter, there’s a Sonata to match your budget and driving needs.

If you drive a Hyundai Sonata from 2020 to 2023 with a 1.6-liter turbocharged engine, this recall is an important safety matter for you. Don’t delay in checking if your vehicle is included and follow through with the free repairs to avoid any risk from the faulty gas tank condition. Despite this issue, the Sonata remains a popular and stylish midsize sedan offering great performance, modern interior features, and strong fuel economy options. Stay safe and stay updated by registering with Hyundai or your local dealer for recall notifications. Taking these steps ensures you can enjoy your Sonata with peace of mind.

FAQ’s

1. Which Hyundai Sonata models are affected by the recall?

The recall covers approximately 85,000 Sonata sedans from the 2020 to 2023 model years with the 1.6-liter turbocharged engine due to risk of gas tank swelling and melting.

2. What should I do if my Sonata is part of the recall?

Hyundai will notify owners by mail starting January 16, 2026. You should take your car to an authorized Hyundai dealer for a free inspection and repair that includes replacing the faulty check valve and updating the software.

3. Does the recall affect the 2.5-liter engine Sonata models?

No, the recall only affects Sonatas with the 1.6-liter turbocharged engine. Models equipped with the 2.5-liter engine are not impacted.

Leave a Comment